Our GMP washer is designed strictly in accordance with GMP standards, which provides a traceable cleaning process and standardized cleaning solution. It made with pharmaceutical-grade materials, ensuring a safer and cleaner production process. It is mainly used for cleaning key components, such as fermentation tanks, large balloon bottles, large glass products, filling and packaging machine parts, mixers, funnels, pallets, boxes, table-ting tools and other items for the production of medicines, diagnostics, cosmetics and food.

Advantages of GMP washer:

1. Siemens PLC control system with full color LCD touch screen

1. Built-in multiple cleaning programs and customizable programs, capable of programming process cycles according to user requirements.
2. Preventive maintenance and identification and resolution of faults, equipped with a built-in service diagnostic program, capable of systematically verifying and rechecking the operation of components.
3. Reserve ERP/MES communication interface (LAN cable) to connect with the SCADA system, providing free communication protocols, IP addresses, point tables, and corresponding technical support to complete the SCADA data acquisition tasks,

2. Advanced cleaning system

1. Highly efficient and energy-saving circulating water pump:

   Made of AISI316L.

   Casing and impeller undergo a polished treatment to achieve a smoothness of Ra≤0.6μm, effectively eliminating residual chemical substances.

   Equipped with a variable frequency startup control to prevent any impact on vessels and appliances during the pump’s startup moment.

2. The multi-channel chemical cleaning peristaltic pump can automatically distribute cleaning agents into the chambers according to programmed requirements. It is equipped with a low liquid level sensor to monitor for any liquid shortage.
3. The cleaning basket rack is supplied with water using a single or dual water supply method. After each cycle, the water in the drainage pipeline is discharged.
4. The circulation pipeline is equipped with a pressure monitoring system, and the screen displays the real-time water pressure of the cleaning spray. When the cleaning water pressure is abnormal, the operation of the circulation pump is temporarily paused.
5. The spray arm speed sensor monitors the real-time rotation status of the spray arm. When the spray arm rotation is abnormal, the operation of the circulation pump is temporarily paused.
6. The inner tank of the water tank is equipped with low liquid level and high liquid level alarm devices to ensure the supply of cleaning water.

3. Advanced drying system ensures thorough drying.

1. Compressed air drying system, where dry air is injected into the vessel’s interior through an injection-type cleaning basket rack.
2. Equipped with AAF H14 air inlet HEPA filter.

4. Safety protection system, fully ensuring the safety of operators.

1. The door’s sealing is achieved through compression, and the sealing effect can be ensured by monitoring the door’s sealing gasket in real-time. This real-time monitoring can improve the sealing effectiveness of the door, preventing the leakage or entry of gases, liquids, dust, and other substances.
2. Water overheating protection, hot air heating overheating protection, water pump overheating protection, fan overheating protection, etc.
3. Coarse filtration system, water tank filtration system, circulation pump, drainage pump pipeline filtration protection, etc.
4. Audible and visual alarm: Operation status indicator lights, located on the top of the machine, display the machine’s operating status in real-time through green, yellow, and red colors. Alarms should be issued for equipment abnormalities and deviations. Automatic sound alarms can be implemented. Alarm information, including alarm codes, alarm time, and alarm release time, can be displayed on the screen.

GMP Washer Specifications:

Cleaning Basket for GMP Washer:

Note: Our cleaning racks can be customized according to your cleaning needs.

1L Blue Cap Bottle Cleaning Basket

10L Vigorously Bottle Cleaning Basket

20L Vigorously Bottle Cleaning Basket

Customized Cleaning Racks:

GMP Washer Features:

Structure

1. Incorporating a hollow tempered glass door, enabling operators to observe the chamber’s interior even when the machine is closed.
2. Offering the option of a single or double door design, suitable for use in both contaminated and clean areas.
3. Equipped with an emergency stop switch for secure and immediate shutdown in case of emergencies.
4. Providing a basket cart for the convenient loading and unloading of baskets.

Material

1. The cleaning chamber, including the water tank, is constructed from polished 316L stainless steel, featuring precision argon welding and an overall curved, sloping design. The cleaning machine shell is made of 304 stainless steel.
2. Components of the spray cleaning system, such as the filter screen, rotating spray arm, and cleaning basket pipeline, are crafted from 316L stainless steel.
3. All circulation pipelines and areas that come into contact with the circulating medium are composed of 316L stainless steel, pharmaceutical-grade silicone resin, and polytetrafluoroethylene material.
4. Chamber lighting is integrated within the cleaning chamber.
5. The insulation layer is free from asbestos and chlorine, effectively minimizing heat emissions to the utmost extent.

GMP Washer Application:

The GMP washer is a dedicated cleaning system designed for the thorough cleaning of critical components used in the production of pharmaceuticals, diagnostics, cosmetics, and food items. These components include but are not limited to fermentation tanks, large bioreactor vessels, sizeable glassware, parts of filling and packaging machinery, mixers, funnels, pallets, containers, tableting tools, and other vital equipment.

Details of GMP Washer: